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Replacement parts for WARN winches

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24 VDC 5 WIRE REMOTE CONTROL PACK CONVERSION

This kit includes (some components have been factory pre-assembled):
     
QTY PART NUMBER DESCRIPTION
2 21027 SCREW,MACH,#10-32
2 2182 WASHER,LOCK,INTER. #10
8 2099 NUT,HEX,10-32-UNF,2B
1 13330 (not included in kit #39887) REMOTE CONTROL,5 PRONG
1 31900 HARNESS,WIRE 3.50,GREEN
1 31901 HARNESS,WIRE 3.50,BLACK
1 38300 HARNESS,WIRE,GND,24V, (BROWN)
1 31903 HARNESS,WIRE,24V
2 2546 NUT,HEX #10-32
1 32428 LABEL,MOTOR GROUND
1 38799 INSTR,5 PRONG CONVERS.
1 38632 TAG,INFO.,5 PRONG REMOTE
 

The five wire remote is designed to control both the voltage side of the circuit as well as the ground. The previous three wire system only controlled the voltage side of the circuit. The four wiring schematics below will clarify this statement.

Five wire remote conversion

 

The remote plug wiring orientation for the control pack is as shown below:

remote plug wiring orientation for the control pack

 

The following drawing is for routing the wires in the control pack to prevent heat damage from the bus bars in a 24 VDC four pack configuration.
Note: Identify location of cables prior to removal for correct reinstallation

The following drawing is for routing the wires in the control pack to prevent heat damage

 

The following drawing is for routing the wires in the control pack to prevent heat damage
from the bus bars in a 24 VDC inline pack configuration.

24 VDC inline pack configuration

 

If you have any questions on wiring these different style control packs, please contact us.

 

Please contact us with inquiries

 

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In some cases, two versions of a part may be available, such as a 12V or 24V option.  In these cases, the second option description is shown inside ( ) parenthesis along with the phrase "call us to order."  Clicking on the item number will add the first option part to your shopping cart. If you want to order the part option in the parenthesis instead, please call us. 

Some items which appear on the exploded views are not currently listed in the catalog - call us for information if the part you want is not currently catalogued.

 

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Winch Service Parts, a division of Redding Four Wheel Drive, Inc.
850 Commerce Street    Redding, CA 96002       Phone: 530-221-0581      Toll Free: 877-223-8906

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